Polyester is the most commonly used synthetic fiber. DuPont introduced its Dacron brand of polyester in 1951, but the material itself was patented earlier in 1941.
It’s made by reacting dicarboxylic acid with dihydric alcohol. This base material can be used to make many things, from soda bottles to boats, as well as clothing fibers. Like nylon, polyester is melt-spun – this process allows the fibers to be made in different shapes and sizes for specific applications. Chemists can now alter the size and shape of polyester fibers to look and feel more like natural fibers. Ultra thin microfibers can give polyester a smoother, softer feel than the polyester of twenty years ago.