Types of Doubling

Ring doubling and two for one twister, quality required by yarn to get best doubled yarn. Formula for double yarn count.

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Objectives of doubling

  • To increase strength of yarn
  • To increase smoothness, evenness, lusture, uniformity and compactness of yarn.
  • To obtain better deposition of twist.

Doubling Uses

  • Jeans sewing thread
  • type cord
  • cable yarn
  • tufting yarn
  

Types of Doubling

  1. Ring Doubling

    The difference of ring doubling from ring is:

    • No drafting
    • Creel in system is different & creel contains yarn(No rove)
    • Roller combination is different
    • Doubling yarn is designated as follows:

      Ends up of 40 Count 2/40
      Ends up of 10 Count 3/10
  2.  

  3. Two For One twister (TFO)

    Here yarn is transferred to cone, then two ends yarns are combined (Doubled) and wound on a cone without twisting. Then the yarn is supplied to twister m/c where twist is applied in such a way that one revolution of rotating disc inserts two round of twist. The twisted yarn is then wound on a cone.

  

Qualities of Single yarn to get best Doubled yarn

  • The elongation of the yarn under lea strength tension should be uniform of the same count.
  • The twist should be uniform throughout
  • The breaking strength of yarn should not vary too much
  • 4% tolerance on either side should be allowed.
  

Formula for Double Yarn Count

  • Single yarn of same count
  • Final count = Single yarn count
    No. of doubling

  • Resultant count of component thread
    • Count: 1/N = 1/N1+1/N2 (N = Resultant counts, N1, N2= of same count yarn)
    • TPI of doubled yarn = TPI of single yarn (60-70%)
  
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Screen Printing
Specifications of automatic cone winding, checking of reeling frequently, reeling doff weight, reeling calculationsOne method of decorating fabric is screen printing, in this a pattern is painted onto a fine silk screen with resist emulsion. The core of the screen print process involves a fine mesh, or screen, which is stretched very tightly around an unyielding frame. Any area that is not to be printed, will be masked out on this screen or mesh. To create the print, the framed screen is positioned over the item to be printed along with a splodge of thick ink. The ink is pressed through the screen.