| Machines |
The Share of Energy Consupmtion for Each Machine (%) |
| 10tex (Literature) |
20tex (Present Approach) |
| Blowing Room |
3.37 |
2.4 |
|
Carding |
6.52 |
18.2 |
|
Combing |
3.52 |
7.4 |
|
Drawing |
2.09 |
5.5 |
|
Roving |
5.77 |
4.3 |
|
Ring Spinning |
78.73 |
55.4 |
|
Winding |
- |
6.8 |
|
TOTAL |
100 |
100 |
Since similar data showing the shares of machines in total energy consumption has not been reached for 20 tex yarn in literature, the energy consumption for 10tex yarn was also calculated by using the present approach with suitable production parameters for 10 tex yarn (atex = 3828, 16000rpm) and the results were compared with the data in literature, as shown in Table. The results calculated and data given in literature are nearly the same. The small differences occurring between the values are attributed to the exclusion of the winding step for data in literature and the changes faced in production parameters. Total energy consumption including air conditioning and illuminating So as to calculate the total energy usage for the chosen yarn, energy consumption of air conditioning and illuminating should be found, as explained before.
| Machines |
Production Parameters |
Calculated Data for 10tex |
Machines |
Calculated energy share for machines, % |
Data in literature for 10 tex, % |
| No of mach. |
Actual production rate (L),kg/h mac. |
Actual unit power, (N), kW |
Operat.Time (t),hour |
Energy for machines (E), kWh |
| Unifock |
1 |
950.00 |
6.00 |
4.02 |
24.14 |
Blowing Room |
1.1 |
3.37 |
|
Uniclean |
1 |
950.00 |
6.75 |
4.00 |
27.00 |
|
Unimix |
1 |
617.50 |
5.25 |
6.10 |
32.03 |
|
Unifex |
1 |
570.00 |
9.00 |
6.60 |
59.40 |
|
Kondenser |
1 |
570.00 |
4.00 |
6.50 |
26.00 |
|
Carding M. |
4 |
38.84 |
14.50 |
23.78 |
1378.95 |
|
Drawing M. |
1 |
167.65 |
7.50 |
21.90 |
164.25 |
|
Unilap |
1 |
381.15 |
11.00 |
9.60 |
105.60 |
Carding |
8.5 |
6.52 |
|
Combing M |
3 |
43.40 |
5.50 |
27.76 |
458.15 |
Combing |
3.5 |
3.52 |
|
Drawing M. |
1 |
100.61 |
8.25 |
31.24 |
257.73 |
Drawing |
2.6 |
2.09 |
|
Roving M. |
1 |
72.88 |
11.40 |
42.80 |
487.92 |
Roving |
3.0 |
5.77 |
|
Ring Spin. |
9 |
8.56 |
34.00 |
39.95 |
1222.40 |
Ring Spinning |
75.8 |
78.73 |
|
Winding M. |
2 |
45.65 |
13.50 |
33.02 |
892.35 |
Winding |
5.5 |
- |
|
TOTAL |
16139.90 |
TOTAL |
100.0 |
100.00 |
For this reason, data such as monthly energy consumption for air conditioning and illuminating system and the amount of monthly yarn production should be obtained. Monthly energy consumption for air conditioning and illuminating were calculated as 234000 kWh/month and 43200 kWh/month respectively. And also; it was determined from the mill records that total yarn production was 401580 kg/month for the examined month (May). By application of the developed approach, energy consumption for air conditioning and illumination were found and the results are shown in Table.
| Consumption place |
Energy consumption, kWh |
Share, % |
Specifc energy consumption, kWh/kg |
| Machines |
7121.5 |
71.3 |
 |
|
Compressors |
769.5 |
7.7 |
|
Illumination |
322.7 |
3.5 |
|
Air Conditioning |
1748.0 |
17.5 |
|
TOTAL |
9961.7 |
100.0 |
Specifc energy consumption for the yarn concerned was determined as 3.32 kWh/kg which can also be seen from the table. Specifc energy consumption for 20 tex combed ring yarn changes between 3.49 and 3.62 kWh/kg among the chosen countries. The data obtained from the present study (3.32 kWh/kg) represents a relatively smaller value than that of the selected countries. It is thought that the difference between the values comes from the changes in manufacturing parameters of machines such as type, waste ratio, speed and energy effciency.