The latest weaving machines are equipped with microprocessor or PLC units which ensure
continuously the control, the drive and the monitoring of the various machine members and of the
various functions.
A variety of electronic devices and sensors permits the collection and the processing in real time of
the main production and quality parameters. These parameters can also be recorded and transferred
through memory cards to other machines or stored for future use (fig. 91). The control unit can be
connected with outer units (terminals, servers, company managing system) to transmit/receive data
concerning both the technical and productive management and the economic-commercial
management. All this facilitated considerably the weaver’s work in respect to machines of
previous generation, and enabled to improve the production yield and the product quality.
The main operations which can be carried out by simply keying in the value of the desired
parameter on the keyboard of the electronic control unit are:
- selection and modification of the weft density with running machine, as both the motor driving
the take-up roller (sand roll) and the motor driving the warp beam are electronically controlled
and synchronized one another. This permits also to combine a programmed automatic pick
finding, obtained through correction programs based on the characteristics of the fabric in
production, in order to prevent formation of starting marks (after machine stops);
- electronic selection and control of warp tension through a load cell situated on the back rest
roller, which last detects continuously the tension value. This permits the processor to control
the movements of the warp beam and of the take-up roller, ensuring a constant tension
throughout the weaving operation;
- programming of the electronic dobby and of the electronic weft colors selector;
- programming and managing of nozzle pressure and blowing time in air jet weaving machines;
- selection and variation of the working speed, as the machines are provided with a frequency
converter (inverter) which permits to modify at will the speed of the driving asynchronous motor;
- statistics;
- monitoring;
- managing/programming of all machine functions.