Type of Spun Yarn

Types of yarns include spun yarn and filament yarn. Yarns are made by utilizing either staple or filament fibers or strands or by combining both.

Filament Yarn

Filament tow is a term applied to a long rope-like a bundle of raw fibers which has not been cut or processed into staple form. The tow is composed of numerous strands of continuous fibers which are extruded from the spinneret in preparation for forming a tow to be processed for cutting. Filament yarns are also classified as monofilament and multi-filament yarns.

Staple Yarn

Spun yarn is a kind of yarn made by gathering together a bundle of the staple by spinning the spindles at a very high speed to twist the staples together to form a piece of yarn.

The usual length of the staple of any kind, such as wool, ramie, or any type of synthetic fiber for spinning should be less than 7”. The cotton staple is usually between 3/8” and 2- ¼” long.

The cotton staple of less than ½” long is usually not used for quilt, padding or spinning into yarn because spun yarn of such short staple will have a very weak tensile strength which is not suitable for these fabrics. The quality of cotton is determined by the length of staple. Long staple means high quality and vice versa.

Cotton Staple Fiber

By quality cotton is basically divided into the following four major groups.

1. Sea Island Cotton: This is the best quality cotton in the world. It has the longest and finest staple reaching 2- ¼” which is the maximum length by nature. It is named so because this type of cotton is particularly found in South Carolina, Georgia, and Florida and many islands off the coast of these states.
2. Pima Cotton: It is the name given to the cotton of the second longest staple reaching 1- 3/4”. It is grown in Peru and Egypt (also called Peruvian and Egyptian Cotton). However, it is also grown in the southwestern U.S.
3. U.S Cotton: generally refers to cotton in the United States other than Sea Island cotton.The staple length varies but may reach 1- ½”.
4. Asian Cotton: This cotton is grown in Asia, Japan, China, Pakistan, and India. The staple length is usually not longer than 1- 1/8”

Other than the length of the cotton staple which is of great importance, the thickness of it is important too because the only cotton of the long and fine staple to make high-quality fine fabrics.

The staple length of each kind of the above-mentioned cotton can be substantially shorter than indicated.

Before spinning yarn, cotton of different staple length is sorted into groups such as:

1. Cotton of all long staple length (called as fully combed cotton) are sorted for making fully combed yarn.
2. Cotton of medium length staple (called as semi-combed cotton) for making semi-combed yarn.
3. Cotton of all short staple (called as carded cotton) for making carded yarn.

Fabrics of fully combed yarn would have a smooth silky surface whereas fabrics made of carded yarn would have nubs or dead cotton on the surface, which are usually less color absorbent. As a result, it is coarse and not very soft. Therefore, we usually use combed yarn to make lightweight fabrics such as shirting’s etc. but use carded yarn which is cheaper to make heavy fabrics such as heavy denim canvas.

Theoretically, a piece of yarn can be made of any size, usually from 4 counts to 120 counts or even heavier than 4 counts or finer than 120 count.1 count yarn means 840 yards to weigh 1 lb. 2 count yarn means 1,680 yards (twice as long as 1 lb), and of 10 count yarn means 8400 yards (10 times as long) to weigh 1 lb and so on.

Therefore split the one count yarn into almost any number and call it yarn of that count. This is the system used to control the size of the spun yarn of 100% cotton, polyester, wool, acrylic, ramie, rayon or any mixture of them.

Other Staple Fibers

The wool thickness varies depending on the kind of wool and origin of it.

Synthetic fiber is made by machine and we can adjust the thickness usually between 0.01 mm and 0.04 mm based on our needs.

Characteristics of textile spun yarn

• Composed of short staple fibers of a definite length
• Made from natural cotton, flax or wool staple fibers
• Made from natural or man-made filaments which are chopped or cut into short lengths and referred to as filament staple yarns
• Individual fiber length varies
• Bigger and wider in diameter than filament fiber yarns
• Fuzzy appearance and feel, fiber ends protrude from yarn
• An uneven number of fibers throughout
• Range from soft, loose construction to hard finished, fine twist yarns
• Thick and thin areas highly twisted
• Fall apart when untwisted
• Dull or flat in appearance
• Rough to touch
• Natural textural appearance and feel
• Bulkier to the feel
• Provide good covering power
• Snagging depends on fabrics structure
• Pilling depends on fiber content