Introduction to breathable water-repellent textiles and their production methods

Type of Breathable textile materials | Methods of producing Breathable textiles

How DWRs Work

DWRs work by increasing the “contact angle” or “surface tension” created when water contacts a textile. Basically, a high contact angle creates a microscopically “spiky” surface that suspends water droplets on the outer fringe of the fabric.

An optimized DWR keeps droplets in a rounded shape—like a dome-shaped bead. The rounder the droplet, the easier it rolls off the fabric. A low contact angle permits droplets to assume a flattering shape, one that can spread out like a splotch, cling to the fabric’s surface and eventually seep into it.

DWR Ratings

Manufacturers generally measure DWR effectiveness by a spray test. Water is sprayed onto a textile, and the amount that sticks is visually assessed. A score of 90 points indicated that roughly 90% of the fabric has no water sticking to it. The higher the number, the better the performance. The test is then repeated after a number of washings to determine durability.

Test scores and the number of washings is combined to create a rating. For example, a 90/10 rating means the spray test achieved a total of 90 points after 10 washes.

Not all manufacturers publish DWR performance ratings, but here is a basic guide for interpreting any that you find:

  • Good: 80 points after 10 washes. This is a basic outerwear finish.
  • Excellent: 80 points after 20 washes. Marmot, for example, uses this as its minimum rating for outerwear.
  • Superior: 80 points after 50 to 100 washes.
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  • Arjun Murali

    Thank you for the detailed explanation Mr. Ashok Haboo. It has been very helpful for a new merchandiser like me. I have recently started a textile startup called swagswami.comSwag Swami and we are in the process of developing new breathable activewear for the Indian Market. This article has helped me a lot!

    Thank you once again Sir!