Braiding

Braid Extension, Diameter Change & the Neutral Angle

Pull a braid and the yarns do not stretch. The angle closes, and the diameter pays for the length.

As Braided Where the construction starts
°

From the braid axis. Take it from the braid angle tool or measure it

mm

Over the braid, at the angle above

mm

Any reference length; the answers scale with it

As Pulled Where it ends up
°

A smaller angle is a longer, thinner braid

Extension

— %

Length gained by closing the angle

Geometry Under Load

Length Under Load
— mm
Diameter Under Load
— mm
Diameter Change
— %
Length Ratio
— x
Enclosed Volume Change
— %
Geometric Limit of Extension
— %
Neutral Angle
— °
Distance from Neutral
— °

The yarns are taken as inextensible, which is the assumption that makes all of this exact rather than approximate - and it is a good assumption for aramid, glass, carbon and steel, a fair one for polyester, and a poor one for a nylon or elastane braid where a real part of the extension is the yarn itself and this arithmetic will understate it. There is no jamming limit here: as the angle closes the yarns crowd together and at some construction-dependent angle they lock and the braid stops extending long before the geometric limit this tool reports, so treat that figure as the ceiling geometry allows rather than the extension a braid will give. Friction is absent too, so nothing here says what force is needed to reach a given angle, only what the braid looks like when it gets there - which is why the answer to a question like the 22 centimetre cord limit is a measurement under the stated load and this is the shape of the argument rather than the number. Diameter is over the braid: a braid on a mandrel cannot neck down past the mandrel and the geometry stops applying at that point, which is the case in overbraiding and the reason a jammed overbraid is a different problem from a jammed sleeve. The enclosed volume figure is the space inside the tube and not the yarn in it, which does not change.

Braid Extension, Diameter Change & the Neutral Angle — free, with the formula and a worked example, at Textile School.