Fuel & Fluid Filtration

Coalescing Filter Liquid-Liquid Separation Efficiency

Capture is exponential with depth, so the last decade of removal costs the same bed as the first. Aviation specs are written at the expensive end.

Media Coalescer bed
µm
mm
%
η

Capture efficiency of one fibre for the droplet size of interest.

Duty Stream
ppm
ppm
cm/s

Separation Efficiency

— %

Water removed across the full bed depth

Separation Performance

Outlet Water Content
— ppm
Penetration
— %
Bed Depth for Target
— mm
Water Removed
— ppm
Residence Time
— ms

Single fibre efficiency is entered rather than derived because it depends on droplet size, velocity, interfacial tension and wettability all at once, and a single number only describes one droplet size — a real inlet distribution needs the calculation run per size band and recombined. Coalescence is also not capture: the droplets have to grow and drain away, and a coalescer that captures perfectly but re-entrains at high face velocity performs far worse than this predicts. Surfactants in fuel disarm coalescers outright, which is why the specification tests use them. Aviation fuel filtration is safety-critical work governed by EI 1581 and equivalent standards.

Coalescing Filter Liquid-Liquid Separation Efficiency — free, with the formula and a worked example, at Textile School.