Colour Management

Dye Strength Assay, Dosing Correction & Stock Yield

Divide by the assay, do not add a percentage. A 94 percent lot on a 100 percent recipe is short in every batch.

Lot What is actually in the drum
kg
%

The standard the recipe was written against

%

From spectrophotometric titration against the standard

cost/kg
Recipe What the batch calls for
% owf
kg

Corrected Dose

— % owf

Recipe dose divided by the assay ratio

Correction & Stock

Strength Ratio
— x
Dose Increase
— % owf
Depth Shortfall if Uncorrected
— %
Dye per Batch, Corrected
— kg
Extra Dye per Batch
— kg
Batches this Stock Makes
— nos
Batches if it were Full Strength
— nos
Batches Lost to the Deficit
— nos
Stock at Nominal Strength
— kg
Value of the Strength Deficit
— cost

Strength correction is linear in the assay, which is a good description over the narrow band a commercial lot varies across and a poor one over a wide range, because depth is not linear in concentration - the Kubelka-Munk relation between concentration and reflectance is, but the visual depth built on it is not, so a correction across a large strength gap should be checked with a lab dip rather than trusted. The assay itself is a comparison against a retained standard, so it is only as good as that standard: a reference sample that has itself aged, absorbed moisture or been decanted repeatedly will drift the whole scale, and the usual symptom is a mill that corrects steadily in one direction over years. Hygroscopic dyes are the common trap, since a powder that has picked up moisture assays low for a reason that has nothing to do with chromophore content and the correction then over-doses; where moisture is suspected the assay should be reported on a dry basis. The stock figures assume the whole drum shares one assay, which is fair for a single lot and wrong for a bin holding several - blending lots without re-assaying is how a store loses track of strength entirely.

Dye Strength Assay, Dosing Correction & Stock Yield — free, with the formula and a worked example, at Textile School.