Utilities

Compressed Air Leak Cost Calculator

A leak has no duty cycle. It runs through the night shift, the weekend and the maintenance stop, at full price.

Leakage Measured
CFM

From a no-load pump-up test or an ultrasonic survey.

kW per 100 CFM
Running & Cost Annual
h/yr
/kWh
kg CO₂/kWh

Annual Cost of Leakage

— /yr

Electricity bought to compress air that never does work

Waste Breakdown

Compressor Power Wasted
— kW
Energy Wasted
— kWh/yr
Leakage Rate
— m³/h
Annual Cost per CFM
— /CFM/yr
CO₂ from Leakage
— t/yr

Specific power is measured at the working discharge pressure — every extra bar costs roughly 7% more energy for the same flow, so reducing system pressure and fixing leaks are the same project. A shed with no leak survey typically leaks 20% or more of its generated air.

Compressed Air Leak Cost Calculator — free, with the formula and a worked example, at Textile School.