Product Engineering

Woven Construction Feasibility Checker

Three ceilings — reed, cover, loom speed. The smallest margin is the answer, and below 1 the fabric does not exist.

Target Construction Fabric
EPI
PPI
Ne
Ne
cm
Machine Limits Capability
no.
dents/cm
K
K
PPI

Feasibility Margin

— ×

Smallest margin across all three limits; below 1 is not producible

Limit Checks

Reed Density Required
— dents/cm
Cover Factor
— K
Total Ends
— no.
Reed Margin
— ×
Cover Factor Margin
— ×
Loom Speed Margin
— ×

A margin comfortably above 1 on all three still does not guarantee the fabric weaves well — it says only that the geometry and the machine are compatible. Yarn quality, sizing, shed geometry and weave structure decide whether it runs, and a plain weave at a given cover factor is far harder to produce than a twill or satin at the same figure, because floats relieve the crowding that cover factor measures. The maximum cover factor input should therefore be set per weave rather than per mill. Reed density also assumes a uniform draft; fancy and mixed-dent drafts need checking dent by dent.

Woven Construction Feasibility Checker — free, with the formula and a worked example, at Textile School.