Cutting Room
The last lay costs what the first one did and makes a tenth as many garments. Cut-order planning is mostly about not needing it.
— no.
Full lays plus a short lay for the remainder
A low short-lay utilisation is the signal to re-cut the plan: change the size ratio, split the order across two markers, or accept a small overcut. Fabric required covers the spread only — it excludes marker inefficiency, which the Marker Efficiency calculator handles.
Cut-Order Planning & Lay Optimization Calculator — free, with the formula and a worked example, at Textile School.