Machinery Dynamics

Knitting Cylinder Thermal Expansion vs Needle Jamming

Cold it runs beautifully. An hour into the shift the cylinder is thirty degrees hotter than the cam ring and the needles seize.

Components Materials
mm

762 mm is a 30 inch cylinder.

µm/m·K

About 11 for steel, 17 for stainless, 23 for aluminium.

µm/m·K
mm
Running Temperatures At speed
°C
°C
°C

Remaining Radial Clearance

— mm

Clearance left at running temperature; negative means interference

Expansion Breakdown

Cylinder Diametral Growth
— mm
Cam Ring Diametral Growth
— mm
Radial Clearance Consumed
— mm
Temperature Difference
— K
Difference That Closes the Fit
— K

A negative remaining clearance is not a small problem: it means interference, and the machine will bind or gall rather than merely run tight. Free unrestrained expansion of two concentric rings is assumed, so nothing here accounts for the thermal gradient through the cylinder wall, which distorts it out of round and can jam locally while the average fit still looks fine. Both temperatures must be measured on the metal at running speed rather than inferred from the air around it. The needles and sinkers have their own temperature and expansion and are outside this calculation.

Knitting Cylinder Thermal Expansion vs Needle Jamming — free, with the formula and a worked example, at Textile School.