Wet Processing

Dye Exhaustion & Fixation Percentage Calculator

High exhaustion with poor fixation looks like success in the machine and fails in the wash test.

Bath Concentration Spectrophotometer readings
units
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Exhaustion

— %

Dye that left the bath and entered the fibre

Fixation Analysis

Fixation on Dye Applied
— %
Fixation on Dye Exhausted
— %
Unfixed Dye Washed Off
— %
Total Dye to Effluent
— %

Dye Fate

—% fixed —% lost

Reactive dyes on cotton typically fix 60-80% of what is applied. The unfixed balance is hydrolysed dye that loads the effluent and must be soaped off.

Dye Exhaustion & Fixation Percentage Calculator — free, with the formula and a worked example, at Textile School.