Fabric Inspection

Four-Point System Fabric Defect Index Calculator

The four-point system grades penalty density, not defect count. A wide roll simply has more room to hide the same faults.

Defects Found By length band
no.
no.
no.
no.
Roll & Acceptance Grading
m
m
points/100 yd²

Penalty Density

— points/100 yd²

The figure the roll is graded on

Grading

Total Penalty Points
— no.
Roll Area
— yd²
Margin to Acceptance Limit
— points/100 yd²
Penalty Budget for the Roll
— points
Points Still Available
— no.
Defects Found
— no.

No single defect scores more than four points however long it is, and the usual convention caps penalties at four points per linear yard — neither cap is applied here, so a roll with a few very long faults will grade better on this arithmetic than under a strict application of the rule. Major defects that void the piece are handled outside the point system entirely.

Four-Point System Fabric Defect Index Calculator — free, with the formula and a worked example, at Textile School.