Flat Knitting
Overlap is not waste you can design out — it is what holds the colours together. It is waste you have to cost, and it scales with the number of blocks, not the panel size.
— %
Travel beyond the panel width, per course
Blocks are treated as equal width. Where one block dominates the panel the overtravel figure is conservative — the many narrow blocks are the ones paying the overlap penalty.
Intarsia Carrier Stroke & Overlap Waste Optimizer — free, with the formula and a worked example, at Textile School.