Woven Labels

Woven Label Pick Density & Defect Rate Predictor

Doubling the pick density for a sharper logo halves the output and doubles the picks exposed to a defect. Both need pricing before the sample is approved.

Loom Running
picks/min
picks/cm
%
Label Layout
mm
no.
Quality Insertion faults
no.

Label Output

— labels/h

All columns across the width at the stated efficiency

Rate & Quality

Cloth Speed
— m/min
Picks per Label
— no.
Picks Inserted
— no./h
Expected Defective Labels
— labels/h
Defect Rate
— %

The model charges one defective label per defective pick, which is the pessimistic case. Where a fault spans several picks in one label the count is conservative — treat it as an upper bound on scrap.

Woven Label Pick Density & Defect Rate Predictor — free, with the formula and a worked example, at Textile School.