Wet Processing
The dye bath is rarely the problem. Rinses are where the water bill is made.
— L
Batch weight multiplied by the liquor ratio
Dropping from 1:10 to 1:6 cuts water, salt, steam and effluent together. It is the single highest-leverage change in an exhaust dyehouse.
Liquor Ratio (MLR) & Water Consumption Calculator — free, with the formula and a worked example, at Textile School.