Denim Finishing

PP Spray Neutralisation Bisulfite Dosing Calculator

Permanganate does not stop when the spraying stops. Under-dose the bisulfite and the bleach keeps working in the stack.

Permanganate Applied Spray booth
g/L
L
no.
Neutralisation Bath Bisulfite
%
%
L

Bisulfite to Charge

— g

Including safety excess and corrected for purity

Quench Balance

Permanganate Applied
— g
Stoichiometric Bisulfite
— g
Bath Concentration
— g/L
Bisulfite per Garment
— g
Bisulfite per g of PP
— g/g

Stoichiometry gives the floor, never the working dose — spray distribution is uneven and unreacted permanganate sits in the heaviest areas, which is why the excess exists. Bisulfite releases sulfur dioxide in acid conditions and permanganate is a strong oxidiser; both demand ventilation, PPE and a residual-permanganate check on the garment before the load moves on.

PP Spray Neutralisation Bisulfite Dosing Calculator — free, with the formula and a worked example, at Textile School.