Synthetic Leather

Artificial Leather PU Foam Expansion & Density Calculator

Foaming is how synthetic leather gets its hand and loses three quarters of its polymer bill at the same time.

Polymer Densities
kg/m³
kg/m³
Layer Build
mm
/kg

Expansion Ratio

— ×

Neat polymer density over foamed density

Layer Economics

Void Fraction
— %
Sponge Layer Weight
— g/m²
Weight if Unfoamed
— g/m²
Polymer Saved
— g/m²
Polymer Saved
— %
Cost Saved
— /m²

Expansion trades polymer for air, and mechanical properties go with it — tear, abrasion and peel from the base cloth all fall as the void fraction rises. Cell structure matters as much as density: the same expansion with coarse open cells behaves nothing like fine closed ones.

Artificial Leather PU Foam Expansion & Density Calculator — free, with the formula and a worked example, at Textile School.