Motorsport Safety

Racing Suit Thermal Protective Performance & Escape Time

The air gap between layers does more than the fabric does — and the harness squeezes it out precisely where it is needed.

Suit Construction Layers
cal/cm²
no.
%

Share of its own TPP that each extra layer contributes.

mm
cal/cm²·mm
Fire Exposure Crash scenario
kW/m²

84 kW/m² is the standard flash fire flux, about 2 cal/cm²·s.

s

Time to Second-Degree Burn

— s

Protection the suit provides at the incident flux

Protection Breakdown

Total TPP
— cal/cm²
Incident Flux
— cal/cm²·s
Margin Over Escape Time
— s
Equivalent SFI Seconds
— s
TPP from Air Gap
— cal/cm²

A whole-suit average is what this computes, and a fire does not average. Protection collapses at every point the suit is compressed — shoulders under the harness, the seat, anywhere the air gap is squeezed out — and those points, not the panel TPP, are where burns occur. The Stoll criterion also assumes a bare skin sensor and no moisture, whereas sweat in the underlayer can carry heat inward and produce a scald injury well before the fabric has failed. Seams, closures, cuffs and the underwear beneath are all outside this calculation and all matter. **This is a decision-support estimate only.** Racewear is certified life-safety equipment under SFI 3.2A or FIA 8856, and only testing of the finished garment establishes compliance.

Racing Suit Thermal Protective Performance & Escape Time — free, with the formula and a worked example, at Textile School.