Cordage

Twisted Rope Lay Length & Strength Conversion Calculator

A rope is always weaker than the fibres in it. The lay length decides how much weaker, and short lays cost the most.

Rope Geometry Construction
mm
mm
×

Strand helix diameter as a fraction of rope diameter; about 0.65 for three-strand.

Strength Fibre and losses
kN
%

Abrasion, misalignment and length effect beyond the twist geometry.

Finished Rope Strength

— kN

After twist geometry and process losses

Conversion

Strand Helix Angle
— °
Twist Conversion Efficiency
— %
Total Conversion Efficiency
— %
Strength Lost
— kN
Lay Ratio
— ×

A cosine-squared model captures the geometry and nothing else — real conversion also depends on strand balance, lubrication and how evenly the load shares between strands. Lifting, mooring and life-safety cordage must be proof-tested and certified; this is construction planning, not a rating.

Twisted Rope Lay Length & Strength Conversion Calculator — free, with the formula and a worked example, at Textile School.