Preparation
The bath is dosed in grams per litre; the goods are charged in kilograms. Confusing the two is the classic bleach recipe error.
— %
Scouring plus bleaching, on the greige mass
The peroxide density default of 1.13 g/mL is correct for 35% w/w at 20 C; a 50% drum is about 1.19 g/mL, and using the wrong density biases the volume by the ratio. Non-cellulosic content varies by growth and origin - Upland cotton typically 5 to 9%, but immature or rain-damaged fibre runs higher and the scouring loss follows it. Scouring efficiency is not a machine constant: it moves with temperature, time, alkali and wetting agent, and 85% represents a well-run exhaust process rather than a ceiling. The weight loss predicted here is preparation loss only and excludes desizing, mercerising and any singeing loss. Stabiliser dose is carried through as a charge but not modelled chemically; its correct level depends on water hardness and residual iron, which no recipe calculation can see.
Scouring Weight Loss & Peroxide Bleaching Bath Recipe — free, with the formula and a worked example, at Textile School.