Preparation

Scouring Weight Loss & Peroxide Bleaching Bath Recipe

The bath is dosed in grams per litre; the goods are charged in kilograms. Confusing the two is the classic bleach recipe error.

Goods & Bath What is charged and how much liquor it sees
kg
L/kg
%

Wax, pectin, protein and ash in raw cotton

%
%
Bleach Recipe Doses are per litre of bath, stated as 100% active
g/L
%
g/mL

1.13 for 35% w/w at 20 C

g/L
g/L

Total Preparation Weight Loss

— %

Scouring plus bleaching, on the greige mass

Bath Charge & Chemical Demand

Bath Volume
— L
Mass After Preparation
— kg
Scouring Loss Alone
— %
Commercial Peroxide to Add
— L
Available Active Oxygen
— g/L
Caustic Soda Charge
— kg
Stabiliser Charge
— kg
Alkali to Peroxide Ratio
—

The peroxide density default of 1.13 g/mL is correct for 35% w/w at 20 C; a 50% drum is about 1.19 g/mL, and using the wrong density biases the volume by the ratio. Non-cellulosic content varies by growth and origin - Upland cotton typically 5 to 9%, but immature or rain-damaged fibre runs higher and the scouring loss follows it. Scouring efficiency is not a machine constant: it moves with temperature, time, alkali and wetting agent, and 85% represents a well-run exhaust process rather than a ceiling. The weight loss predicted here is preparation loss only and excludes desizing, mercerising and any singeing loss. Stabiliser dose is carried through as a charge but not modelled chemically; its correct level depends on water hardness and residual iron, which no recipe calculation can see.

Scouring Weight Loss & Peroxide Bleaching Bath Recipe — free, with the formula and a worked example, at Textile School.