Supply Chain

Economic Order Quantity for Seasonal Yarn Sourcing

Yarn is bought by weight and loses moisture on the shelf, so holding it costs more than interest alone.

Demand & Ordering Purchasing
kg
/order
/kg
Holding & Discount Warehouse
% of value/yr
%/month
kg
%

Economic Order Quantity

— kg

Batch size minimising ordering plus holding cost

Inventory Economics

Holding Cost
— /kg/yr
Orders per Year
— no.
Annual Ordering Cost
— /yr
Annual Holding Cost
— /yr
Total Inventory Cost
— /yr
Bulk Discount Advantage
— /yr

EOQ assumes steady demand and instant replenishment, and seasonal yarn sourcing satisfies neither — a season with a demand peak and a long lead time needs a build-ahead plan, not a reorder quantity, and EOQ is then only a sanity check on batch size. The bulk advantage compares one discount threshold against the EOQ and ignores the shade-lot risk that large batches carry, which for dyed or melange yarn frequently outweighs the discount. Moisture loss is treated as pure shrinkage of saleable weight; where yarn is sold on conditioned weight the term belongs at a different value or not at all.

Economic Order Quantity for Seasonal Yarn Sourcing — free, with the formula and a worked example, at Textile School.