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Since fusing is a crucial process in garment manufacturing, it is not completely without risk. For this reason, it is necessary to follow, aside from regular maintenance, a few important rules to secure fusing quality
The conveyor belts are the most delicate design elements of a continuous fusing machine. Their function, however, is crucial for the performance of all other elements. Therefore they have to meet with high expectations.
Fusing, in fact, is the lamination of two or more textile surfaces by using thermoplastic resins. Therefore temperature is the most important (but also the most critical factor for the application of fusing.
All the descriptions of the fusing processes that have been included have represented it as a single piece of interlining, laid resin side down, on a single piece of garment fabric, laid right side down. This is referred to as single fusing and it is the safest in the sense that it is easiest to set the press conditions to achieve the correct temperature at the glue line.Some other methods of fusing in garment construction are Reserve fusing, Sandwich fusing, double fusing.
There are various types of fusing types of equipment. Some of them are Specialized fusing presses, Flatbed fusing press, High-frequency fusing, Hand iron, Steam press, Continuous fusing systems.
Regardless of which fusible and machine are used, fusing is controlled by four processing components such as temperature, time, pressure, and cooling.
Garment manufacturing cannot be imagined without fusing these days. Fusing could, therefore, be expected to have become a matured technology by now. Changes in the material, in quality expectations and textile care methods, entail more and more unpleasant problems, which are often realized after an entire batch of defective pieces has been produced.
Interlining is basically anything used between two layers of fabric to give more body. A fusible interlining is thin layer made from woven, knitted or non-woven material bonded mechanically or thermally which when fused with fabric panel.