Utilities

Boiler Steam Efficiency & Fuel Ratio Calculator

Steam per kilogram of fuel is the number the boiler house can see hourly. Efficiency is the same truth in the units the energy manager wants.

Steam Side Output
kg/h
kJ/kg
kJ/kg
Fuel Side Input
kg/h
kJ/kg

Coal ≈20,000; furnace oil ≈40,000; biomass ≈15,000.

/kg
h/yr

Boiler Efficiency

— %

Direct method: heat into steam over heat in fuel

Heat Balance & Cost

Steam to Fuel Ratio
— kg/kg
Heat Into Steam
— kW
Heat In Fuel
— kW
Heat Lost
— kW
Fuel Cost per Tonne of Steam
— /t
Annual Fuel Cost
— /yr

The direct method carries the error of both meters and says nothing about where the losses go — for that, run the indirect (heat loss) method with a flue gas analysis. An efficiency above about 92% on the direct method almost always means a mis-metered fuel or steam flow rather than an exceptional boiler.

Boiler Steam Efficiency & Fuel Ratio Calculator — free, with the formula and a worked example, at Textile School.