Knitting Fault Diagnosis

Knitting Fault Locator: Repeat Spacing to Feeders and Needles

Measure the spacing before you open the machine. The fabric already knows which part failed.

Measured Repeat From the inspection table, with a rule
cm
cm
/cm
/cm
The Machine What the counts have to divide into

Feeders Involved

—

Evenly spaced around the machine

Course & Wale Address of the Fault

Needles Involved
—
Courses Between Repeats
—
Wales Between Repeats
—
Machine Revolutions per Repeat
—
Spacing a Single Faulty Feeder Would Give
— cm
Fabric Width per Cylinder Revolution
— cm
Repeats per Metre of Fabric
— /m
Wale Pitch
— mm

Every quantity in this calculation is an integer in reality, so a fractional result is a measurement problem rather than a finding - measure the fault spacing across ten repeats and divide, and take stitch density on the same relaxed piece of fabric. The method assumes the fault repeats evenly, which covers feeder-related banding and needle-related lines but not faults that drift, appear once, or follow a pattern repeat; a fault whose spacing matches the design repeat is a pattern or programming issue and not a mechanical one. Needle count should be the actual count for the cylinder rather than the geometric figure from gauge and diameter, since needles removed for a pattern change the divisor. Faults arising in the yarn, at the creel, or in dyeing have no fixed geometric period and will not resolve to a whole number here - which is itself the diagnosis.

Knitting Fault Locator: Repeat Spacing to Feeders and Needles — free, with the formula and a worked example, at Textile School.