Wet Processing

Dyebath Exhaustion Kinetics & Cycle Time Fit

Exhaustion approaches equilibrium on a squared law, not a straight one. The last few percent cost more time than the first sixty.

Measured Point One sample from the bath fits the whole curve
min

Minutes from the start of the isothermal hold

%

From bath absorbance against the starting bath

%

The most this dye-fibre-electrolyte system will ever give

Programmed Cycle What the recipe actually allows
min

Isothermal hold in the programme, excluding the ramp

Exhaustion at End of Cycle

— %

What the programmed hold actually reaches

Rate & Characteristic Times

Rate Constant K
— 1/min
Sample as Share of Equilibrium
— %
Half-Dyeing Time
— min
Time to 95% of Equilibrium
— min
Time to 99% of Equilibrium
— min
Dye Left in Bath
— %
Extra Time Needed for 99%
— min
Dye Discharged per Tonne at 1% owf
— g

The fit uses one point, so it inherits everything that point carries: a sample drawn while the bath is still climbing to temperature describes a system that was never at the temperature the constant is supposed to belong to, and the resulting K will flatter the cycle. Draw the sample during the isothermal hold and take the equilibrium figure from a deliberately over-run laboratory dyeing rather than from the recipe sheet. Equilibrium exhaustion is a property of the whole system and moves with liquor ratio, electrolyte and temperature, so a constant fitted at one liquor ratio does not transfer to a machine running a different one - which is the usual reason a laboratory cycle fails to reproduce in bulk. The model describes exhaustion, not fixation: for reactive dyes a bath can be handsomely exhausted and still fix badly, and the hydrolysed fraction that follows is a wash-off problem rather than a kinetic one. Time to 99 percent is reported because it is a useful bound, not because it is a target; the last percent of equilibrium is almost never worth the steam, and the honest reading of a large extra-time figure is usually that the recipe should change rather than that the cycle should lengthen.

Dyebath Exhaustion Kinetics & Cycle Time Fit — free, with the formula and a worked example, at Textile School.