Blowroom & Carding

Roving Bobbin Build, Doff Interval & Changeover Loss

Twelve minutes of doffing against four hours of running is nearly five per cent of the frame.

Bobbin Build The package geometry
mm
mm
mm
kg/m3
Frame & Doffing What fills it and what it costs to change
ktex
m/min
min
h

Doff Interval

— min

Running time to fill one set of bobbins

Package, Loss & Output

Roving per Bobbin
— kg
Roving Length per Bobbin
— m
Production Lost to Doffing
— %
Doffs per Shift
—
Roving per Doff
— kg
Effective Frame Production
— kg/h
Package Volume
— dm3
Build Ratio
— x

The package is treated as a plain annular cylinder. A real roving bobbin is built with tapered ends so that it can be doffed and handled without the coils collapsing, and that taper removes a few per cent of the nominal volume - so measured capacity runs below the geometric figure. Package density must be measured rather than assumed; it moves with twist, winding tension and build settings. The doff time entered should be the full frame-stopped time including creeling and restart, not the time to strip the bobbins - restart to full speed is a real part of it. Effective production assumes doffing is the only stoppage; ends down, cleaning and lot changes are additional and are not included here.

Roving Bobbin Build, Doff Interval & Changeover Loss — free, with the formula and a worked example, at Textile School.