ProMill Projects & Investment/Boiler House Economics
A cheap fuel with poor calorific value, burning at lower efficiency and leaving a fifth of its mass as ash, can make dearer steam than a fuel priced at twice as much.
Prepared October 7, 2026
Calorific value as received is the input most often wrong and it moves the whole answer: biomass is bought wet, sold on a dry-basis certificate, and burns at the wet value, so a husk or briquette entered from a supplier datasheet will look better here than it will in the boiler. Take it from your own lot analyses. Boiler efficiency is likewise per fuel and per boiler - a grate designed for coal does not reach the same efficiency on husk, and assuming one figure across the table quietly flatters whichever fuel the boiler was not built for. A fuel that loses even at zero price is flagged rather than shown with a threshold of nothing, because its ash, handling and carbon alone already exceed the best fuel's entire steam cost; that is a real and useful finding and it should not be confused with being the winner. The thresholds are the durable part of this sheet and the ranking is not: fuel prices move, and a mill with a dual-fuel grate should be watching the price at which the order flips rather than re-running the comparison each quarter. Nothing here prices security of supply, which is frequently the actual decision - biomass is seasonal, its price spikes at harvest, a mill that has switched its whole load onto husk has a counterparty problem rather than a fuel problem, and none of that appears in a cost per tonne. Ash disposal is entered as a cost, and where husk ash has a resale value it should be entered negative. Finally, the switching capital here is the equipment only; permits, storage, ash handling and the production lost during conversion are not, and on a boiler conversion they are rarely the smaller half.
The Fuel Price You Negotiate, and the Steam Cost You Pay — free while in preview, with every line item and the download, at Textile School.