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The Fuel Price You Negotiate, and the Steam Cost You Pay

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A cheap fuel with poor calorific value, burning at lower efficiency and leaving a fifth of its mass as ash, can make dearer steam than a fuel priced at twice as much.

The Steam Load

How much, and how much heat a tonne of it needs

Generated, not delivered - distribution losses belong to the network, not the fuel choice

Enthalpy rise from feedwater to steam at your pressure. Around 2,700 for saturated steam from hot feedwater; take it from the free boiler sheets if unsure

What a tonne of carbon dioxide costs you - a levy, a scheme, or an internal price. Zero if none applies, and note that the ranking can invert entirely when it does not

Fuels Available to This Boiler

One row per fuel. Calorific value must be AS RECEIVED, with delivered moisture already inside it - entering a dry-basis figure for a wet biomass is the commonest way it is made to look better than it is. Boiler efficiency is what your boiler achieves on THAT fuel, which is not one number across the row. Mark available as no for a fuel you cannot actually get in volume, and current as yes for the one you burn today.

FuelBurnt TodayActually AvailableDelivered Price cost/tCalorific Value, as Received MJ/kgBoiler Efficiency on This Fuel %Ash %Ash Disposal cost/tHandling and Storage cost/tEmission Factor kg/GJCost to Switch to It costFuel per Tonne of Steam kg/tFuel cost/tAsh and Handling cost/tCarbon cost/tCost per Tonne of Steam cost/tPrice It Would Need cost/tLoses Even FreeRow actions
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How to read this sheet

Calorific value as received is the input most often wrong and it moves the whole answer: biomass is bought wet, sold on a dry-basis certificate, and burns at the wet value, so a husk or briquette entered from a supplier datasheet will look better here than it will in the boiler. Take it from your own lot analyses. Boiler efficiency is likewise per fuel and per boiler - a grate designed for coal does not reach the same efficiency on husk, and assuming one figure across the table quietly flatters whichever fuel the boiler was not built for. A fuel that loses even at zero price is flagged rather than shown with a threshold of nothing, because its ash, handling and carbon alone already exceed the best fuel's entire steam cost; that is a real and useful finding and it should not be confused with being the winner. The thresholds are the durable part of this sheet and the ranking is not: fuel prices move, and a mill with a dual-fuel grate should be watching the price at which the order flips rather than re-running the comparison each quarter. Nothing here prices security of supply, which is frequently the actual decision - biomass is seasonal, its price spikes at harvest, a mill that has switched its whole load onto husk has a counterparty problem rather than a fuel problem, and none of that appears in a cost per tonne. Ash disposal is entered as a cost, and where husk ash has a resale value it should be entered negative. Finally, the switching capital here is the equipment only; permits, storage, ash handling and the production lost during conversion are not, and on a boiler conversion they are rarely the smaller half.

Textile SchoolThe Fuel Price You Negotiate, and the Steam Cost You Paywww.textileschool.com
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