ProMill Projects & InvestmentSpinning

What Twist Multiplier to Spin At

Three point six for warp and three point two for weft. Nobody can say where they came from, and they are applied to counts that have nothing in common.

What a Break Costs, and How Far to Trust the Data

The two things that decide the answer and the one that bounds it

The tenter walking to it and piecing it, plus the waste and the share that leaves a fault - the spindle standing is counted separately below, so do not count it twice

From the break to the piecing, which is the patrol interval rather than the piecing time

The answer is held this far above the count strength product the yarn is sold on, because a lot spun exactly at the limit fails half the time

Both relationships are fitted from levels you have run, and neither survives extrapolation - keep this at the spacing of your own trials and re-trial at the edge when the sheet says it is held there

What You Spin

One row per quality on the ring frames. The three strength figures are the count strength product at the twist you run and at two tenths either side, from your own trials - they are what locates the top of the strength curve, and a quality entered symmetrically is telling the sheet the curve does not turn. The strength you sell it on is the floor: the figure on the contract or the one the weaver has come to expect, not the one you are achieving. The two break figures are per hundred spindle-hours at the twist you run and at two tenths less, which is the direction that matters because it is the one that costs. Spindle hours a year is across every spindle on that quality, and contribution is per kilogram of yarn rather than per kilogram of cotton.

QualityCount NeSpindle Speed rpmTwist Multiplier Now TMCSP Now CSPAt 0.2 More CSPAt 0.2 Less CSPCSP You Sell It On CSPBreaks Now no./100 sphAt 0.2 Less no./100 sphSpindle Hours a Year h/yrContribution cost/kgSpin It At TMMove By TMCSP There CSPBreaks There no./100 sphKilograms Now kg/yrAnd After kg/yrWorth cost/yrA Tenth May Cost breaks/100 sphAnd Actually Costs breaks/100 sphSpun Below Its Own Specification 1/0The Strength Floor Stops It 1/0Held at the Edge of the Data 1/0No Twist in Range Will Do 1/0Judgeable 1/0Row actions
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Add line opens a form. Cells in the sheet stay directly editable.

How to read this sheet

Read the two break columns against each other and ignore everything else. A tenth of twist buys a known amount of production, because delivery is exactly inversely proportional to the twist multiplier at a fixed spindle speed - no trial, no measurement, no argument. Divide that by what a break costs and you have how many extra breaks per hundred spindle-hours a tenth of twist may bring before it stops paying. The frame will tell you what it actually brings. Those two numbers side by side are the whole decision and they can be worked out on the back of the production report. Why the answer is so often a wash. A thousand spindles at eleven breaks a hundred spindle-hours is nine hundred thousand breaks a year, and moving the twist by a tenth moves that by a quarter. The production gained by twisting softer is very nearly eaten by the breakage it causes, which is exactly why the traditional multipliers have survived a century of nobody checking them. That is a finding and not a disappointment: it means the qualities where the answer is not a wash are worth finding, and they are not the ones anybody expects. The column nothing else will show you. A quality spun below the count strength product it is sold on does not appear in any realisation report, any efficiency report or any waste report. It appears in the weaver shed of a customer, months later, as a complaint about a lot that has already been paid for. Where the sheet reports it, the money it asks for is money that has to be spent rather than money that can be saved, and it should be read that way. What is not modelled. The strength curve is fitted from three points and the breakage line from two, so neither is trusted beyond the spacing of your own trials, and every quality held at that edge is reported rather than extrapolated - the action there is to run the trial and enter the result as the new middle. Nothing here values the fabric: a harder-twisted yarn weaves better and feels worse, and a customer who buys on handle will not thank you for the count strength product. Spindle speed is taken as fixed, where in truth a softer yarn may allow a higher one, which would change the answer in the direction of less twist. And hairiness, which is what actually decides how a yarn behaves in warping and weaving, is not on this sheet at all.

Textile SchoolWhat Twist Multiplier to Spin Atwww.textileschool.com

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