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Fabric

Covers fabric constructions from woven and knitted to nonwovens and composites. Details GSM, cover factor, drape, air permeability, pilling resistance, and handle. Includes test methods and how structure drives performance. This section explains practical decision criteria, typical test methods, and failure modes that matter in real production. Readers get checklists, calculation steps, and case examples connecting specifications to cost, reliability, and compliance. Links map core concepts to upstream inputs and downstream processes so choices remain consistent across sourcing, manufacturing, and end-use performance. Each article includes definitions, diagrams where helpful, and plain-language notes to help newcomers ramp quickly while giving experienced professionals the depth needed to troubleshoot and optimize. Standards references are cited with context, and whenever trade-offs exist, we make them explicit so you can defend decisions.

Braid Extension, Diameter Change & the Neutral Angle

Treats a braid as the mechanism it is: from a starting and finishing braid angle it returns the extension, the diameter it necks down to, the change in enclosed volume, the geometric limit of extension available, and how far the construction sits from the 54.74 degree angle at which a braided tube is neutral under internal pressure.

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Roll Build, Splice Count & Converting Yield

Computes wound length and weight from roll geometry and caliper, counts the splices a given parent-roll interval forces into it, and reports the web those splices waste, the downtime they cost and the availability lost on the converting line.

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Weave Repeat, Shafts & Ashenhurst Maximum Sett

Derives repeat size, shafts for a straight draft, float lengths and intersections from a weave notation, then applies the Ashenhurst rule to give the yarn diameter, the maximum sett the structure supports and how much of it the actual sett uses.

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Size Box Concentration & Stock Make-Up

Works out warp throughput from count, ends and speed, derives the size box concentration that an add-on and wet pick-up together demand, and returns the cooked stock and dilution water the box consumes per hour along with its turnover time.

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SMS Layer Balance: Barrier Against Strength

Splits a fixed SMS basis weight between spunbond and meltblown, returns the hydrostatic head and tensile strength each split delivers along with the material cost, and solves for the meltblown grams a target barrier actually needs and what that leaves for strength.

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Needle Butt Wear & Replacement Interval

Applies Archard sliding wear to the needle butt against the cam track, converting machine geometry and speed into sliding distance per hour, wear depth, contact pressure and the running hours before the butt reaches its wear limit.

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