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Multilayer Thermal & Vapour Stack

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Nearly half the insulation in a layered system is the air between the layers, and it is the half that disappears when the garment is worn tight.

Conditions

What the system has to hold the wearer against

Still air. Wind is a separate calculation and this site gives one away

33 is the standard comfort value

1 resting, 2 walking, 4 hard work, 8 running

The rest must leave through the clothing as dry heat

As Worn

The difference between the plate and the person

A close fit, a harness or a rucksack strap collapses the loft

Beyond this the air circulates and further thickness buys nothing

The Stack, Skin Outward

One row per fabric layer, with the air gap that follows it on the way out. The gap after the outermost layer is the boundary air and is usually left at zero, since the free wind calculator handles what happens to it outdoors.

LayerThickness mmConductivity W/mKRet m2Pa/WAir Gap After mmLayer Rct m2K/WGap Rct m2K/WLayer + Gap m2K/WShare of Stack %Row actions
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Add line opens a form. Cells in the sheet stay directly editable.

How to read this sheet

Resistances add in series, which is what makes a stack more than a repeat of a layer calculation: the still air trapped between layers carries real resistance and on a lofted system it is close to half the total. Each gap is capped at the thickness where natural convection begins, because past that point the air circulates and further thickness carries no further resistance; a model without that cap rewards a fourth loose midlayer that the wearer experiences as worse than the third. The default of 10 mm is a working figure and the field is exposed, since the true onset depends on orientation and on the temperature difference across the gap. Air gap vapour resistance is derived from its thermal resistance on the definition that a still air layer has a Woodcock index of 1; the fabric Ret values are taken as entered, from a hotplate test, and this site gives away a calculator that reduces those measurements. The Woodcock index is capped at 1 because a clothing system cannot pass vapour more freely than the air it displaces, and a stack whose entered figures imply otherwise is flagged rather than printed. Required insulation is a steady state dry heat balance - the skin-to-air gradient over the heat that must leave by conduction once respiration and sweat have taken their share - so it assumes a wearer in thermal equilibrium and says nothing about the transient of putting the garment on cold or about local cold spots at seams and closures, which is where real garments fail first. Wind is deliberately absent: it degrades the outer boundary rather than the stack, and the free wind-degraded tog calculator on this site handles it.

Textile SchoolMultilayer Thermal & Vapour Stackwww.textileschool.com
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