Sustainability & Utilities
Runs a salt and flow balance across a dyehouse reverse osmosis stage: permeate and brine flows, the salinity of each, the concentration factor the membranes see, evaporator duty for zero liquid discharge and the net utility cost against fresh water saved.
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Advanced Utility & Power Quality
Sizes power factor correction for inductive textile loads: capacitor kvar needed to reach a target, apparent power before and after, the kVA and current released, and the utility penalty avoided monthly and annually.
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Advanced Utility & Power Quality
Costs harmonic distortion from variable frequency drives: true power factor after distortion, additional network losses in kilowatts and kilowatt-hours, the cost of those losses, tariff penalty points above the utility threshold and total annual exposure.
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Advanced Utility & Power Quality
Correlates inspection lighting with defect detection: daylight contribution through skylights, total daytime illuminance, detection rate by day and by night, the shift-to-shift detection gap and the extra defects escaping per thousand metres at night.
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Advanced Utility & Power Quality
Quantifies scaling losses in heat recovery: fouled overall heat transfer coefficient, log mean temperature difference, clean and fouled duty, the share of capacity lost, and the annual energy and cost the fouling gives away.
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Sustainability & Utilities
Converts a measured compressed air leakage rate into wasted compressor power, annual energy and cost, the emissions behind it and the cost of every single CFM leaking — the number that justifies a leak survey.
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Sustainability & Utilities
Models a caustic recovery plant on a mercerising or denim line: caustic recovered per hour, the strong lye it makes, water the evaporator must remove, steam demand and the net hourly saving after steam cost.
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Sustainability & Utilities
Calculates direct-method boiler efficiency from steam output, steam and feedwater enthalpy and fuel input, with the steam-to-fuel ratio, heat balance, losses and the fuel cost of every tonne of steam generated.
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Advanced Utility & Power Quality
Calculates compressed air losses in distribution pipework: air velocity, pressure drop over pipe and fittings, pressure actually reaching the machines, the compressor energy penalty it causes, its annual cost and the pipe diameter a target drop would need.
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Finishing & Environment
Calculates total and freshwater consumption per kilogram of dyed fabric, the recycling rate achieved, and the freshwater cost carried by each kilogram of production.
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