Textile Engineering
Supply Chain, Inventory & Logistics
13 interactive Supply Chain, Inventory & Logistics tools. Every one shows its formula, a worked example and the standards it follows.
Professional tools
Full costing sheets, booking schedules and project appraisals. Enter your own figures and see the headline result before you buy.
- Air, Sea or Split: Late Shipment Expedite Sheet Worth of Choosing Style by Style
- Brownfield Expansion: What the Next Increment Costs Shared Plant the Proposal Forces
- Built Into the Fibre or Applied to the Cloth: What Protection Costs Over a Life What Moving to the Cheapest Protection Saves
- Buyer Chargeback: Contest, Fix or Accept Recoverable a Year
- Buyer Cost to Serve & Development Recovery Net Margin After Serving the Book
- Buyer Quotation Generator Order Value
- Buyer Terms & Effective Price Comparison Best Offer, Once Its Terms Are Paid For
- Buyer Test Plan & Laboratory Budget Laboratory Cost for the Range
13
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Mill Operations & Industrial Engineering
Supply Chain, Inventory & Logistics
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Supply Chain, Inventory & Logistics 13
- Air, Sea or Split: Late Shipment Expedite Sheet Premium Decides style by style which lines on a late packing list earn air freight, by weighing the late-delivery discount each style avoids against what flying it actually costs on chargeable weight. Reports the value per chargeable kilogram each style carries against the value it would need to carry, and what choosing style by style is worth against flying the whole order. Worth of Choosing Style by Style cost
- Dual Sourcing: What a Second Supplier Protects Premium Values a split supply book on what a surviving supplier could actually deliver rather than on the fact that a second one exists. Reports the exposure each supplier failing would leave, the share the others must already hold for a survivor to cover the whole requirement, and the failure probability at which the premium being paid would be justified on expected value alone. What the Arrangement Costs Beyond What It Protects cost/yr
- Fabric & Trim Booking Sheet Premium Books every fabric and trim on one sheet: requirement against supplier minimum, the value of the material the minimum forces you to buy and will never be cut, and the float each item has against the cut date once approvals, the working week and a safety buffer are taken out. Total Booking Value cost
- Fabric Sourcing Comparison Premium Reduces competing fabric offers to one comparable figure - landed cost per garment - through usable width against the marker, GSM and width for goods quoted per kilogram, duty on the delivered value, residual shrinkage and end loss. Names the offer that wins per metre beside the offer that wins per garment, and prices the difference across the order. Best Cost per Garment cost/pc
- Fabric Stock Ageing, Provision & Clearance Sheet Premium Answers the two different questions a fabric store has to answer about the same shelf: what the stock is worth today, which is the provision, and whether each lot should be cleared or kept, which is a forward comparison against the cost of keeping it. Values a lot that will be used at what replacing it would cost and a lot that will not at what it will fetch, because those are different numbers and the gap between them is the decision. Provision Required cost
- Risk Pooling & Postponement: Dye to Forecast or Dye to Order Premium Compares holding a range as dyed fabric in every colour against holding it as pooled greige and dyeing to order. Combines the colour buffers through their variances with an average demand correlation, prices the capital and obsolescence that pooling releases, and sets it against the cost of dyeing in smaller, more frequent lots. Working Capital Released by Pooling cost
- Cotton Bale Micronaire & Staple Blending Laydown Calculator Builds a consistent cotton laydown from two lots: the blend fraction and bale count from each lot to hit a target micronaire, the resulting staple length and strength, laydown micronaire standard deviation and how many sigma of tolerance that leaves. Lot A Share of Laydown %
- Dye & Chemical Shelf-Life Degradation & Re-titration Modeler Predicts loss of dye strength in storage: degradation rate after temperature correction, strength remaining now, the corrected dose needed to reach the original shade, the percentage dose increase and shelf life remaining against a strength limit. Current Dye Strength %
- Economic Order Quantity for Seasonal Yarn Sourcing Sizes yarn purchase batches: holding cost per kg including moisture loss, economic order quantity, orders per year, annual ordering and holding costs, total inventory cost and whether a bulk discount threshold beats the EOQ. Economic Order Quantity kg
- Fabric Roll Container Loading & Volume Optimizer Maximises fabric rolls per shipping container: rolls per layer, layers achievable with hexagonal nesting, the load limited by volume against the load limited by payload, volume and payload utilisation and the weight actually shipped. Rolls per Container rolls
- Garment Assortment Pack-Ratio Generator Builds a ratio pack from retail size demand: garments of each size per master carton by largest remainder allocation, the largest deviation from the demand curve, cartons required for the order and the biggest size overage it creates. Largest Size Deviation points
- Greige Fabric Warehouse Aging & Yellowing Predictor Models yellowing of unfinished fabric in uncontrolled storage: acceleration factors from temperature, humidity and residual size, the yellowing rate they produce, current b* value, months until the acceptance limit and whether stock is already overdue. Current Yellowness b*
- Yarn Cone Palletizing Geometry & Load Optimizer Plans stable yarn cone stacking: cones per layer on the pallet footprint, layers within the height limit, total cones and pallet weight, footprint utilisation and the cone count a weight limit would allow. Cones per Pallet no.
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