Sustainability & Utilities
Converts a measured compressed air leakage rate into wasted compressor power, annual energy and cost, the emissions behind it and the cost of every single CFM leaking — the number that justifies a leak survey.
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Sustainability & Utilities
Models a caustic recovery plant on a mercerising or denim line: caustic recovered per hour, the strong lye it makes, water the evaporator must remove, steam demand and the net hourly saving after steam cost.
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Sustainability & Utilities
Calculates direct-method boiler efficiency from steam output, steam and feedwater enthalpy and fuel input, with the steam-to-fuel ratio, heat balance, losses and the fuel cost of every tonne of steam generated.
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Finishing & Environment
Calculates total and freshwater consumption per kilogram of dyed fabric, the recycling rate achieved, and the freshwater cost carried by each kilogram of production.
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Finishing & Environment
Matches stenter line speed to the thermal dwell time a heat setting or curing process demands, and converts the resulting speed into metres and kilograms of finished fabric per hour and per shift.
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Finishing & Environment
Predicts dry and dewatered sludge output from an effluent treatment plant based on suspended solids removed and coagulant dosed, for sizing filter presses and planning hazardous waste disposal.
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Finishing & Environment
Converts singeing burner power, fuel calorific value and line speed into gas consumption per hour and per square metre of fabric, with the running cost that follows.
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Finishing & Environment
Determines the rubber belt compression a sanforizer must apply to bring woven fabric residual shrinkage down to specification, and the fabric length consumed in delivering it.
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Finishing & Environment
Calculates dry resin and catalyst add-on from padder wet pick-up and bath concentration, and scales both into the chemical quantities a batch will consume for crease-recovery finishing.
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Finishing & Environment
Converts effluent flow and concentration readings into daily COD, BOD and suspended solids loads for an effluent treatment plant, and reports biodegradability and the pollution load per kilogram of fabric processed.
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