Apparel Manufacturing
Resolves a size and colour trim matrix into the number of distinct trim variants actually purchased, contrasts a rule-based BOM against flat per-SKU bills for rows held and edits per supplier change, and sizes the order halted when one single variant runs short.
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Commercial & Technical Textiles
Traces cost from fibre price through spinning, fabric formation, dyeing and cutting to an ex-factory garment cost, compounding the yield loss at every stage. Reports the fibre a garment really draws, the waste multiplier that produces it, the split between fibre and conversion, and how far the quotation moves when fibre prices move.
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Commercial & Technical Textiles
Works back from a towel’s finished size and nameplate weight to the yarn that has to be bought for it. Terry shrinks hard in finishing, so areal weight rises without yarn being added and a quote built on the finished figure is short from the start. Reports loom-state weight, yarn per towel and per dozen, the cost of both, and how many kilograms of yarn are bought for each kilogram of towel that is sold.
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Commercial & Technical Textiles
Runs a recycled and virgin blend through separate process losses, compares the content claimed on input with the content the output actually carries, and solves the recycled input a target content requires after both losses.
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Apparel Manufacturing
Reverses garment wash shrinkage to size the raw pattern block: raw length and width needed to land on the finished measurements, the growth added in each direction, the fabric consumption uplift and the spread caused by shrinkage variability.
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Apparel Manufacturing
Adds up garment thread consumption across the ISO 4915 stitch classes actually used — lockstitch, chainstitch, overedge and safety stitch — each at its own consumption factor, with wastage allowance and thread weight.
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Apparel Manufacturing
Scales a base-size tech pack measurement across a full size run from the grade rule, returning the top and bottom size measurements, the span of the run, the tolerance band and how far adjacent sizes overlap within tolerance.
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Apparel Manufacturing
Calculates open-to-buy for a buying period from planned sales, markdowns, opening and closing stock and outstanding orders, alongside inventory turn, weeks of supply and gross margin return on inventory investment.
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Apparel Manufacturing
Splits sewing line efficiency into performance and utilisation using earned, on-standard and attended minutes, accounting for absenteeism and off-standard time, and converts attended minutes into a labour cost per piece.
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Apparel Manufacturing
Plans a cut order into lays: full lays at maximum ply height, the remainder garments and the short lay they need, how poorly that short lay uses the spread, total plies and the fabric the order will draw.
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