Textile Engineering
Machine Performance & OEE
9 interactive Machine Performance & OEE tools. Every one shows its formula, a worked example and the standards it follows.
Professional tools
Full costing sheets, booking schedules and project appraisals. Enter your own figures and see the headline result before you buy.
- Air, Sea or Split: Late Shipment Expedite Sheet Worth of Choosing Style by Style
- Brownfield Expansion: What the Next Increment Costs Shared Plant the Proposal Forces
- Built Into the Fibre or Applied to the Cloth: What Protection Costs Over a Life What Moving to the Cheapest Protection Saves
- Buyer Chargeback: Contest, Fix or Accept Recoverable a Year
- Buyer Cost to Serve & Development Recovery Net Margin After Serving the Book
- Buyer Quotation Generator Order Value
- Buyer Terms & Effective Price Comparison Best Offer, Once Its Terms Are Paid For
- Buyer Test Plan & Laboratory Budget Laboratory Cost for the Range
9
tools
Mill Operations & Industrial Engineering
Machine Performance & OEE
Expand
Collapse
Machine Performance & OEE 9
- Downtime & OEE Ledger Premium Builds fleet OEE from a machine register and a downtime log, weighted by planned time rather than averaged across machines, and reports the gap against the flattering average a dashboard usually shows. Ranks the downtime reasons actually logged into a priced Pareto, reconciles the log against recorded machine downtime to expose the stoppage nobody wrote down, and states the prize for reaching a target OEE as output rather than as a percentage. Fleet OEE %
- Air-Jet Insertion Pressure vs Weft Stop Economics Balances compressed air cost against weft stop cost on air-jet looms: stop rate at the chosen pressure, stops avoided per loom hour, extra air consumption and its cost, the value of the stops saved, net benefit per loom hour and across the fleet annually. Net Benefit per Loom Hour /h
- Idle Spindle & Pneumafil Waste Ratio Calculator Separates the two production losses on a ring frame: potential output at full spindle complement, production lost to idle spindles, pneumafil waste from broken ends, good production remaining, and the end-break rate implied per thousand spindle hours. Total Production Loss %
- Knitting Machine Defect-to-Needle Correlation Analyzer Locates the element causing a periodic knitting fault: needle pitch and cylinder circumference, the suspect needle number from a measured line position, defect repeat distance in fabric, defects per metre, course rate and fabric production speed. Suspect Needle Number no.
- Loom Stops per Hundred Thousand Picks (CMPX) Standardizer Standardises weaving stop rates for benchmarking: total picks inserted, overall CMPX and the warp and weft components separately, total stops, machine time lost to them and the efficiency that represents. CMPX stops/100k picks
- MTBF, MTTR & Availability Calculator for Plant Assets Tracks reliability of critical textile plant assets: mean time between failures and mean time to repair from a maintenance record, resulting availability, failure rate per thousand operating hours, the repair time a target availability permits and annual downtime. Mean Time Between Failures h
- Right-First-Time Dyeing Reprocessing Cost Penalty Quantifies the cost of shade failures in a dyehouse: cost of a shading addition and of a strip-and-redye separately, batches failing per month, total reprocessing cost, cost spread across all batches, machine hours consumed and the value of one percentage point of RFT. Monthly Reprocessing Cost /month
- Stenter Oven Capacity & Thermal Bottleneck Modeler Identifies which constraint is choking stenter speed: the maximum line speed allowed by burner capacity, by exhaust moisture removal and by required dwell time, the lowest of the three, plus required burner power and water evaporation rate at the target speed. Maximum Line Speed m/min
- Textile OEE: Availability, Performance & Quality Multiplier Computes overall equipment effectiveness for continuous textile machines: availability from downtime, performance against the ideal rate, quality from defective output, the OEE product and each of the three losses expressed back in minutes. Overall Equipment Effectiveness %
No calculator matches that search. Try a fibre, a machine, a unit or a standard.