Machine Performance & OEE
Locates the element causing a periodic knitting fault: needle pitch and cylinder circumference, the suspect needle number from a measured line position, defect repeat distance in fabric, defects per metre, course rate and fabric production speed.
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Mill Operations & Industrial Engineering
Synchronises spinning output to weaving consumption: weft demand per loom and across the shed, packages consumed per day, the balance against mill output, buffer stock for a chosen cover and how often each loom needs a fresh package.
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Machine Performance & OEE
Separates the two production losses on a ring frame: potential output at full spindle complement, production lost to idle spindles, pneumafil waste from broken ends, good production remaining, and the end-break rate implied per thousand spindle hours.
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Factory Physics & Assembly Logistics
Sizes a humidification plant from a moisture balance: water evaporated per hour to lift the air from inlet to target humidity, the air-to-water ratio, water actually supplied at the spray efficiency, and the evaporative cooling that comes with it.
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Factory Physics & Assembly Logistics
Predicts boarding shrinkage of a seamless garment from temperature and dwell against a reference setting, giving the finished length it produces and the greige length needed to land on a target measurement.
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Mill Operations & Industrial Engineering
Models yellowing of unfinished fabric in uncontrolled storage: acceleration factors from temperature, humidity and residual size, the yellowing rate they produce, current b* value, months until the acceptance limit and whether stock is already overdue.
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Factory Physics & Assembly Logistics
Predicts fused interlining peel strength from press temperature, pressure and dwell against a reference setting, showing each variable’s contribution and the margin over a specified minimum.
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Mill Operations & Industrial Engineering
Quantifies the gain from ordering dye batches light to dark: total wash-down time sequenced against unsequenced, machine time saved per cycle, water and chemical avoided and the weekly hours recovered.
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Mill Operations & Industrial Engineering
Predicts loss of dye strength in storage: degradation rate after temperature correction, strength remaining now, the corrected dose needed to reach the original shade, the percentage dose increase and shelf life remaining against a strength limit.
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Factory Physics & Assembly Logistics
Converts down fill power and fill weight into loft: free and in-garment loft volume, loft thickness over the garment area, and the tog and clo the resulting thickness delivers.
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