Prominence of Twill Weaves in Weaving
An important factor that influences the prominence of twill is the direction of twist in the yarn. When the direction of yarn twist is same as the twill direction, the prominence is reduced and when the direction of the yarn twist is opposite to the twill direction, the prominence of the twill is increased. In other words, a Z twill with Z twist yarn or an S twill with S twist yarn shows less prominence.
Factors Determining the Prominence of Twill Weaves
The following factors determine the relative prominence of twill weaves
- Nature of the yarn
- Nature of the weave
- The warp and weft threads/inch, and
- The relative direction of twill and yarn twist
Nature of the Yarn
The fineness of yarn and the amount of twist given to it influence the prominence of the twill. A coarse yarn of lower twist produces a greater effect on the twill as compared to a fine yarn of higher twist. On the other hand, doubled or ply yarns have a stronger effect on the twill as compared to single yarns.
Nature of the Weave
Twills with longer floats will give more prominence as compared to those with shorter floats. For example, a 3/1 twill will be more prominent as compared to a 2/2 twill. It is to be noted that an increase in float length has to be balanced by proportionately increasing the corresponding threads/inch.
Warp and Weft/inch
The twill prominence increases proportionately with the increase in warp and weft threads/inch.
Relative Direction of Twill and Yarn Twist (Twist Twill Interaction)
Another important factor that influences the prominence of twill is the direction of twist in the yarn. When the direction of yarn twist is same as the twill direction, the prominence is reduced and when the direction of the yarn twist is opposite to the twill direction, the prominence of the twill is increased. In other words, a Z twill with Z twist yarn or an S twill with S twist yarn shows less prominence. On the other hand, a Z twill with S twist yarn or S twill with Z twist yarn gives more prominence.
Comparison of the Firmness of Twills
The firmness of a weave depends on the number of intersections. The greater the number of intersections, the better the firmness. On the other hand lesser the number of intersections, greater will be the cover of the cloth. This is due to the increase in the floats of the threads. Increase in the number of intersections restricts the thread density and vice versa.
The figure shows three cases in which an 8 thread repeat of twill weave is chosen.
- Case 1: In this case shown at A, a floating weave of 4/4 twill is chosen.
- Case 2: In this case shown at B, a combination of 3/2 and 1 /2 twills is chosen
- Case 3: In this case shown at C, a combination of 3/1, 1/1 and 1/1 weave is chosen
The corresponding cross sections are shown at D, E, and F, respectively. The distance between the dotted lines represents a distance equal to the diameter of a single thread. It can be seen that design A occupies a space of ten threads (D), design B occupies a space of twelve threads (E), and design C occupies a space of fourteen threads (F). It can be seen that a spacing of 10 threads in G is occupied as against the spacing of 14 threads at F.
The following conclusion can be drawn on observing the interlacings in the three above cases:
- In case 1, the cloth will have the minimum level of firmness and maximum cover.
- In case 2, the cloth will have firmness and cover intermediate between 1 and 2.
- In case 3, the cloth will have maximum firmness and minimum cover.
I think there is a mistake in the figure B (Case 2); the design is not the same as described. Please check and make necessary corrections needed. You should check such mistakes before publishing it publicly.
Thanks for your understanding!