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Polyester Fiber and its uses

Properties and application of polyester fibers

Polyester is often blended with other fibers like cotton to get the best of both worlds.

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The fabrics made from polyester fibre have good elasticity, wrinkle resistance, shape retention, excellent wash-and-wear performance and durability, and so on so that it is widely used in all kinds of apparel fabrics. However, because polyester fibre is poor in moisture absorption, its clothing makes the wearer feel hot and sticky, produces static electricity easily which results in clothing absorbing dust and clinging to the body, and has poor comfort.


Polyester is the most commonly used synthetic fibre. DuPont introduced its Dacron brand of polyester in 1951, but the material itself was patented earlier in 1941.

It’s made by reacting dicarboxylic acid with a dihydric alcohol. This base material can be used to make many things, from soda bottles to boats, as well as clothing fibres. Like nylon, polyester is melt-spun – this process allows the fibres to be made in different shapes and sizes for specific applications. Chemists can now alter the size and shape of polyester fibres to look and feel more like natural fibres. Ultra-thin microfibers can give polyester a smoother, softer feel than the polyester of twenty years ago.

Properties and Uses

It can be used for fashionable dresses, but it is most admired for its ability to resist wrinkling and for its easy washability. Its toughness makes it a frequent choice for children’s wear. Polyester is often blended with other fibres like cotton to get the best of both worlds.

Characteristics of Polyester Fibers and Products

  • Resists abrasion (but can “pill”)
  • Very resilient (springs back into shape)
  • Resist wrinkling
  • Very high heat can “melt” the fabric
  • The right amount of heat can be used to permanently “heat set” a crease or pleat
  • Easy to wash and wear
  • Does not absorb water (can be uncomfortable when worn next to the skin in warm weather unless loosely woven)
  • Dries quickly
  • Attracts static electricity which also attracts dirt and lint
  • Although they do NOT absorb water, they DO absorb oil and grease. This means synthetics
  • resist soiling, but once an oil-based stain soaks in, it can be difficult to clean.
  • Strong fibre (but nylon is stronger)
  • Often blended with cotton or even wool to add crease resistance
  • Polyester does not absorb water, but it can be produced in such a way (as in polypropylene and microfibers) as to “wick” water away from the skin

Properties of polyester fibres

Chemical properties

  • Effect of alkalies

    Polyester fibres have good resistance to weak alkalies high temperatures. It exhibits only moderate resistance to strong alkalies at room temperature and is degraded at elevated temperatures.

  • Effect of acids

    Weak acids, even at the boiling point, have no effect on polyester fibres unless the fibres are exposed for several days. Polyester fibres have good resistance to strong acids at room temperature. Prolonged exposure to boiling hydrochloric acid destroys the fibres, and 96% sulfuric acid and causes disintegration of the fibres.

  • Effect of solvents

    Polyester fibres are generally resistant to organic solvents. Chemicals used in cleaning and stain removal do not damage it, but hot m-cresol destroys the fibres, and certain mixtures of phenol with trichloromethane dissolve polyester fibres. Oxidizing agents and bleachers do not damage polyester fibres.

  • Miscellaneous properties

    Polyester fibres exhibit good resistance to sunlight, and it also resists abrasion very well. Soaps, synthetic detergents, and other laundry aids do not damage it. One of the most serious faults with polyester is its oleophilic quality. It absorbs oily materials easily and holds the oil tenaciously.

Physical properties

  • Moisture regains

    The moisture regain of polyester is low, ranges between 0.2 to 0.8 per cent. Although polyesters are non-absorbent, they do not have wicking ability. In wicking, moisture can be carried on the surface of the fibre without absorption.

  • Specific gravity

    The specific gravity 1.38 or 1.22 depending on the type of polyester fibres is moderate. Polyester fibres have a density greater than polyamide fibres and lower than rayon. Fabrics made from polyester fibres are medium in weight.

  • Heat effect

    The melting point of polyester is close to that of polyamide, ranging from 250 to 300°C. Polyester fibres shrink from flame and melt, leaving a hard black residue. The fabric burns with a strong, pungent odour. Heat setting of polyester fibres, not only stabilizes size and shape but also enhances wrinkle resistance of the fibres.

  • Mechanical properties

    A wide of polyester fibres properties is possible depending on the method of manufacture. Generally, as the degree of stretch is increased, which yields higher crystallinity and greater molecular orientation, so are the properties, e.g., tensile strength and initial Young’s modulus. At the same time elongation normally decreases. An increase in molecular weight further increases tensile strength, modulus, and extensibility.

    Shrinkage of the fibres also varies with the mode of treatment. If relaxation of stress and strain in the oriented fibre occurs, shrinkage decreases but the initial modulus may be also reduced. Yarns maintained at a fixed length and constant tension during heat setting are less affected with respect to changes in modulus, and reduced shrinkage values are still obtained.

    Poly (ethylene terephthalate) shows nonlinear and time-dependent elastic behaviour. Creep occurs under load with a subsequent delay in recovery on the removal of the load, but compared to that of other melt-spun fibres, creep is small.


  • Polyester is the most used synthetic fibre.
  • The fibre can be manufactured in different shapes and sizes for specific purposes.
  • Polyester is a tough fabric used in clothing
  1. […] Polyester is lightweight and durable. They are also suitable for heavy-duty applications, that is why they are commonly used as tool bag shells, backpacks, jackets, and more. It dries faster than other fabrics and does not tear easily. If you’re looking for the best heavy-duty tool bag, then look for one made of polyester. […]

  2. […] and may melt when firing. If you want to know other characteristics of polyester fiber, check here for more […]

  3. Lewis Mirra says

    It’s hard to seek out knowledgeable individuals on this subject, however you sound like you recognize what you’re talking about! Thanks

  4. Constance G says

    polyester is one of the most harmful fabrics and uses alot of water even if it is cheap is horrible for the environment and can cause interference with hormones and can cause cancer so watch how much of it you use and do you know how much water goes into making 1 polyester t-shirt litres and litres and litres of dyed water then it goes into the rivers and Kills the fish we eat the fish and it can be very harmful to our systems that is why it is better to use natural dyes and organic fabric like pinatex cotton ‘silk bamboo silk pineapple fabric pretty much anything but polyester

  5. RiseTextile says

    Polyester can always be the best option for fashion as well as home decor. You have described here so well. Few thing I did not know before I read this article. I am thankful that I came across this site. I gained knowledge on polyester. Nowadays www.risetextile.com/custom-fabric-printing/polyester-fabric-printingdigital printing on polyester fabric became most popular because of its unique characteristics. Thank you so much for sharing.

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