Axminster & Wilton Wire Height to Pile Yarn Consumption

The formula

This is the expression the tool evaluates. Every term is named underneath, with the unit it must be supplied in.

How the result is derived

Step by step, from the values you type to the figure on screen.

1. The 9 inputs are read from the form on every keystroke: Wire Height, Wire Thickness, Target Finished Pile Height, Height Lost in Finishing, Pile Rows per Metre, Pile Ends per Metre (all frames), Colour Frames, Pile Yarn Count and Ground Interlacing Take-up.
2. Each value is checked against the accepted range in the input table below. A value outside its range stops the calculation rather than producing a misleading figure — the results blank out and a message appears.
3. The validated values are substituted into the expression above, which resolves Pile Yarn per Square Metre together with every supporting figure in one pass — no value is carried over from a previous entry.
4. The supporting outputs — Surface Tuft Density, Yarn per Surface Tuft, Surface Pile Weight, Buried Pile Weight and Wire Height for Target — come from the same pass, so they always describe the same case as the headline figure.
5. Results are rounded for display only. The full-precision value is used throughout the chain, so reading a rounded intermediate figure back into the tool by hand can shift the last digit.

What each input means

Where to read each value on the floor, the unit it must be in, and the range the tool accepts.

What the tool returns

The headline figure and every supporting value it is built from.

Worked example

The tool loads with this case already solved — the Pile Yarn per Square Metre shown above is its answer. Change one value and the difference from this baseline is the sensitivity of the result to that variable.

How to use it

1. Work through the input groups in order — Wire & Pile Height and Loom & Yarn. The defaults are a realistic case, so you can change one value at a time and watch what moves.
2. There is no calculate button. Every figure recalculates as you type or drag, which is what makes this usable for a what-if sweep rather than a single answer.
3. Read Pile Yarn per Square Metre in the dark results panel — that is the headline figure, expressed in g/m².
4. Check the supporting rows underneath (Surface Tuft Density, Yarn per Surface Tuft, Surface Pile Weight, Buried Pile Weight and Wire Height for Target) before acting on the headline — they are where an implausible input usually shows itself first.
5. Reset to defaults returns every field to the reference case, which is the quickest way to check whether a surprising result came from the tool or from an input you had changed earlier.

Where this is used

• Process planning — establishing Pile Yarn per Square Metre before a trial is booked, so machine time and material in Carpet & Floor Coverings are committed against a calculated figure rather than an estimate.
• Costing and quotation — Pile Yarn per Square Metre is an input to the cost sheet, and quoting from a worked number rather than a remembered one is what keeps a margin intact.
• Troubleshooting — when the floor result drifts from plan, entering the measured values (starting with Wire Height) shows how much of the gap in Pile Yarn per Square Metre each variable explains.
• Teaching and study — the accepted ranges bracket normal Carpet & Floor Coverings practice, so moving one variable at a time shows the shape of the relationship rather than a single answer.

Assumptions and limits

• Frames are assumed to share the surface evenly, which a real design never does — a pattern with a dominant ground colour buries less of that frame and more of the others, so consumption by colour must come from the pattern data rather than from an even split. Planted or semi-worsted Axminster does not carry buried frames at all and the buried figure should be read as zero there. Sculptured effects use several wire heights in one carpet; run the tool once per wire and weight the results by their area share.
• Every input is bounded to the range normal practice occupies (Wire Height 2 to 25 mm, Wire Thickness 0.5 to 5 mm and Target Finished Pile Height 2 to 25 mm, and so on for the rest). Those bounds are guard rails against typing errors, not a claim that the formula fails one unit outside them.
• The calculation is deterministic: the same inputs always give the same result. It carries no allowance for machine condition, operator skill, ambient conditions or lot-to-lot material variation unless an input above explicitly represents one.
• Nothing is sent anywhere. The maths runs in your browser, so the numbers you type never leave the page.

Questions people ask