Warping, Sizing, Weaving & Fabric Formation Control
Works out warp throughput from count, ends and speed, derives the size box concentration that an add-on and wet pick-up together demand, and returns the cooked stock and dilution water the box consumes per hour along with its turnover time.
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Warping, Sizing, Weaving & Fabric Formation Control
Computes the extra path length a warp end travels when the shed opens, as strain at the top and bottom shed lines, checks it against the yarn’s breaking extension, and multiplies it by the shed cycles per metre to give the abrasion exposure a construction imposes.
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Warping, Sizing, Weaving & Fabric Formation Control
Prices the changeover as a fraction of the batch cycle, compares a random style order against one that groups similar warps into tie-ins, and converts the availability difference into metres and contribution across the shed.
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Warping, Sizing, Weaving & Fabric Formation Control
Converts measured bow depth and skew offset into the percentages the standards use, checks them against contract limits and the range a weft straightener can actually pull out, and prices the residue as panel twist and squaring trim down the roll.
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Warping, Sizing, Weaving & Fabric Formation Control
Turns a pair of abrasion cycle counts into the cycles gained per point of size add-on, checks the sized yarn against the abrasion the loom actually demands, and back-calculates the add-on that would just meet it – with the size paste and money that over-sizing costs.
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Warping, Sizing, Weaving & Fabric Formation Control
Converts warp, weft and mechanical stop rates per 100,000 picks into stops per hour, weights each by its own mean repair time to build the true downtime Pareto, and prices the result as lost metres and lost margin across the shed.
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Warping, Sizing, Weaving & Fabric Formation Control
Converts warp tension per end into total sheet tension, beam torque at full and empty diameter, and the tension swing a constant-torque let-off produces across one beam – with the specific tension and the fraction of yarn breaking load the setting is using.
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Warping, Sizing, Weaving & Fabric Formation Control
Derives size add-on from wet pickup and size solids, then closes the drying balance: water carried into the cylinders, water left at the target moisture, evaporation rate, steam demand and the drying heat duty behind them.
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Warping, Sizing, Weaving & Fabric Formation Control
Converts wound fabric length into roll diameter through the Archimedean spiral, reports roll mass, build thickness, wrap count and roll density, and gives the length that reaches a stated diameter or mass handling limit.
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Warping, Sizing, Weaving & Fabric Formation Control
Costs the four ways a rejected fabric roll can be disposed of – sold as seconds, mended and sold at full price, cut around the faults, or returned – and reports which is cheapest and what it costs as a share of the roll value.
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