Resources & General
Establishing and Running a Proper Canteen
The requirement, good practices, and methods to establish a canteen facility within the textile factory premises are discussed in this article.
Article
Mill Operations & Maintenance
Production
Establishing a Library
Factories with motivated and productive workers often outperform competitors.Establishing a library for the benefit of workers is an excellent way for a factory to demonstrate that it cares about its staff and to build goodwill in the community.
Article
Apparel
Entrance Gate of a Garment Factory
Visitors and workers see the factory entrance first, which is an opportunity to send a strong positive signal about the quality and work of the factory. A neat and tidy entrance creates a positive first impression, while an entrance which is dirty or disorganized reflects poorly on it. A factory which has a clean, tidy and secure entrance demonstrates a commitment to quality, productivity, and sound working conditions.
Article
Resources & General
Emergency Plans and Equipments
Emergency tools are required and important for all factories. Garment factories that care about the health and safety of their workers invest money on emergency equipment to ensure the safety of workers. Crucial emergency elements are alarms, evacuation plans, emergency lights and gathering areas.
Article
Yarn
Setting up a Spinning Mill
Detailed analysis of spinning mill setup, cost of production, investments, return on investment, profit calculation, ideal production output calculation etc.
Article
Mill Operations & Industrial Engineering
Mill Water Balance against a Specific-Consumption Benchmark
Separates process demand from fresh intake through the recycle loop, closes the balance across evaporation, effluent and discharge, and compares specific consumption against a benchmark to give the saving available and the recycle rate that would match it.
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Mill Operations & Industrial Engineering
Boiler Heat Balance, Blowdown Loss & Flash Recovery
Builds the boiler heat balance from steam demand and feedwater temperature, adds the blowdown heat loss, converts the total to fuel and cost per tonne of steam, and returns the make-up water and the flash steam a condensate return would yield.
Calculator
Mill Operations & Industrial Engineering
Industry 4.0 Maturity: Weighted against Constrained
Scores digital maturity two ways – the weighted average an assessment usually reports and the minimum the dependency chain actually permits – and reports the overstatement between them, the limiting layer and the levels of investment a target implies.
Calculator
Mill Operations & Industrial Engineering
Spare Parts Reorder Point, Safety Stock & Economic Service Level
Sets the reorder point for a discrete spare from an exact Poisson model of demand during the lead time, compares the policy service level against the economically optimal one derived by marginal analysis, and reports what the gap between them costs a year.
Calculator
Mill Operations & Industrial Engineering
Cost of Poor Quality Ledger: Prevention, Appraisal, Internal & External Failure
Splits annual quality spend into the four ISO 9004 categories, expresses the total as a share of turnover, and reports the diagnostic ratios – appraisal against prevention, prevention against failure, external against internal – then sizes the saving available from rebalancing towards prevention.
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