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Weaving

From warp preparation to loom tuning. Explains sheds, beat-up, take-up, and common faults. Includes reed and dent calculations, pick density planning, and productivity improvement with data. This section explains practical decision criteria, typical test methods, and failure modes that matter in real production. Readers get checklists, calculation steps, and case examples connecting specifications to cost, reliability, and compliance. Links map core concepts to upstream inputs and downstream processes so choices remain consistent across sourcing, manufacturing, and end-use performance. Each article includes definitions, diagrams where helpful, and plain-language notes to help newcomers ramp quickly while giving experienced professionals the depth needed to troubleshoot and optimize. Standards references are cited with context, and whenever trade-offs exist, we make them explicit so you can defend decisions.

Braid Extension, Diameter Change & the Neutral Angle

Treats a braid as the mechanism it is: from a starting and finishing braid angle it returns the extension, the diameter it necks down to, the change in enclosed volume, the geometric limit of extension available, and how far the construction sits from the 54.74 degree angle at which a braided tube is neutral under internal pressure.

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Weave Repeat, Shafts & Ashenhurst Maximum Sett

Derives repeat size, shafts for a straight draft, float lengths and intersections from a weave notation, then applies the Ashenhurst rule to give the yarn diameter, the maximum sett the structure supports and how much of it the actual sett uses.

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Size Box Concentration & Stock Make-Up

Works out warp throughput from count, ends and speed, derives the size box concentration that an add-on and wet pick-up together demand, and returns the cooked stock and dilution water the box consumes per hour along with its turnover time.

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Shed Geometry, Warp Strain & Abrasion Exposure

Computes the extra path length a warp end travels when the shed opens, as strain at the top and bottom shed lines, checks it against the yarn’s breaking extension, and multiplies it by the shed cycles per metre to give the abrasion exposure a construction imposes.

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